Beneath the clear blue sky on the open wilderness of East Malaysia, orderly arrays of photovoltaic mounting frames stretch far and wide. VIP Solar’s fixed PV mounting systems are undergoing intensive on-site installation here, laying a stable, reliable structural foundation for this 20 MW ground-mounted solar power station.
Customized for East Malaysia’s Tropical Operating Conditions: High Anti-Corrosion Design Extends Full Lifespan of Power Plants
East Malaysia features a tropical rainforest climate characterized by year-round high temperatures, heavy rainfall and humid air. Some local areas have muddy terrain and elevated risks of salt spray corrosion, imposing stringent requirements on the anti-corrosion performance and structural stability of PV mounting systems.
We have developed a tailor-made high anti-corrosion mounting solution for this project:
· High-strength steel grades including Q420B, S550GD, S420GD and S350GD are adopted as core base materials, paired with dual premium anti-corrosion surface treatments: hot-dip galvanization (HDG coating thickness ≥85μm) and Zn-Al-Mg alloy coating (ZM coating weight 320g/m²). This dual protection fully resists erosion from East Malaysia’s high humidity, intense rainfall and salt-laden atmosphere, substantially prolonging the service life of the solar plant.
· The complete mounting system has passed rigorous mechanical load calculation and verification, fully complying with Malaysia’s local wind load design codes. Customized pile foundation solutions are deployed to fit the region’s soft sandy soil strata, delivering robust wind resistance and structural load-bearing capacity for the entire system to withstand tropical storm conditions.
Modular Prefabrication Design Enables Efficient Construction for Overseas PV Projects
Overseas photovoltaic projects are often plagued by complex construction sites and tight schedule control. Our mature modular steel structure system is deployed to maximize construction efficiency on site.
· All mounting components are standardized and prefabricated in the factory before bulk shipment to the construction site. Bolted assembly eliminates on-site welding and secondary machining, drastically lowering field construction difficulty and shortening overall project timelines.
· A full suite of supporting documents is supplied alongside all components, including detailed installation drawings, BOM schedules and technical load calculation reports. We also provide on-site construction guidance services, perfectly matching the schedule management needs of overseas PV projects and ensuring smooth delivery against all construction milestones.
Full-Spectrum Supporting Services Tailored for Southeast Asian Overseas PV Projects
Beyond supplying mounting steel structures, we deliver comprehensive full-process engineering support:
✔ Foundation adaptability verification reports for the site (specialized driven pile design scheme for soft soil grounds)
✔ Complete fabrication drawings, installation blueprints and structural load calculation manuals
✔ Containerized packing breakdown lists, customs declaration documents and supporting paperwork for overseas customs clearance
✔ Remote technical coordination plus on-site troubleshooting and technical consultation for construction teams
We provide a one-stop fixed PV mounting solution covering drawing optimization, mass production, precision container packing, phased ocean freight delivery and post-landing technical support, well-suited for large-scale ground-mounted solar projects across Malaysia, Indonesia, the Philippines and other Southeast Asian nations.
☀ Solid mounting frames underpin the advancement of renewable green energy.
With years of deep-rooted experience serving Southeast Asia’s PV market, we offer customized design, manufacturing and supply services for fixed and solar tracker mounting systems, applicable to ground-mounted solar, agrivoltaic and rooftop PV projects. Our solutions accommodate diverse soil types and tropical climate conditions, and we furnish complete tender technical documentation alongside on-site construction guidance.
We look forward to collaborating with more renewable energy investors and EPC general contractors throughout Southeast Asia to jointly develop high-quality overseas solar power stations!
